What Thickness of Plywood is Best for Your Van?

When it comes to plylining your van, choosing the right plywood thickness is crucial for durability, protection, and functionality. Whether you’re using your van for work, travel, or everyday transport, the right plylining can protect your vehicle, improve storage solutions, and enhance safety.
In this guide, we’ll break down the best plywood thickness options for different van areas and help you make an informed decision.
Why Plywood Thickness Matters in Van Plylining
Plywood is a versatile and durable material, commonly used for flooring, side panels, and bulkheads in vans. However, choosing the wrong thickness can lead to structural weaknesses, excess weight, or unnecessary costs.
Selecting the right thickness ensures:
- Maximum Protection: Shields the van from dents, scratches, and wear.
- Longevity: Reduces the need for frequent replacements.
- Weight Efficiency: Prevents excess weight, helping with fuel efficiency.
- Professional Finish: Enhances the overall look of the van interior.
Best Plywood Thickness for Different Van Areas
1. Side Panels & Doors
Recommended Thickness: 6mm – 9mm
Side panels and doors require lightweight yet strong ply to prevent dents and damage. The most common choice is 6mm plywood, but for added strength, 9mm is an option.
2. Van Flooring
Recommended Thickness: 9mm – 12mm
The floor takes the most impact from tools, cargo, and foot traffic. 9mm plywood is a solid option for general use, while 12mm or birch Wisadeck (phenolic-coated plywood) is ideal for heavier loads.
3. Wheel Arch Covers
Recommended Thickness: 9mm
Wheel arch covers help protect vulnerable areas and should be thick enough to withstand accidental knocks.
4. Bulkheads & Partitions
Recommended Thickness: 9mm – 12mm
Bulkheads serve as a divider between the cab and cargo area. A 9mm thickness is standard, but 12mm provides extra noise reduction and durability.
Choosing the Right Plywood for Your Needs
- Light loads & occasional use: 6mm – 9mm plywood
- Heavy-duty work vans: 9mm – 12mm plywood
- Wet or high-moisture environments: Wisadeck phenolic plywood for added protection
Upgrade Your Van Today!
At Plyline UK, we offer premium van plylining kits with a variety of plywood thickness options to suit your specific needs. Browse our selection and get your van fitted with the best materials today!
Explore our van plylining kits now: www.plylineuk.co.uk
Have questions? Drop a comment below or contact us for expert advice.
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